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D&P Shades | November 2018

Cold pad batch, the Kusters way

A characteristic feature of the S-Roll technology is the small roll diameter and the fact that there is no need for any crowned roll.

In wet processing, one of the important points to achieve better result is to have even application of dyes/chemicals/water to get even results. This is possible through pioneered Swimming Roll technology by following flexibilities:
  • Uniform linear pressure over the entire roll width also with varying total pressures
  • Optimum nip-control by two “S-Rolls” with continuous deflection control by giving maximum flexibility
  • Service free pressure application unit
  • Dye-liquor through, lifted and lowered pneumatically, tailored to the process (with heating and cooling), minimum liquor content with full process safety
  • Optimum control of dye liquor composition
  • PLC-controlled auto cleaning, with minimum water consumption

    Optimised troughs:
  • For various processes and fabric qualities
  • With integrated heat exchanger
  • Improved access to the fabric path

  • Optimised fabric guiding for all fabrics:
  • Low fabric tension
  • Short fabric paths
  • Easy upgrading through building block system
  • Combined woven/tension sensitive fabric selectable
  • Quick and easy fabric thread up

    Sophisticated applications:
  • For critical dye technologies with a wider range of adjustment
  • Function examples of Padder with 2 S-Rolls
  • Controlled even and uneven linear pressure

  • Technical data of dye padder:
  • Number of S-Rolls: 2
  • Trough capacity: 22-80 litre
  • Linear pressure: 12-50 N/mm

    With the deflection controlled S-Roll, maximum pressure can be achieved (50 N/mm and more). This pressure is infinitely variable from minimum (basic load) to maximum, maintaining a constant uniform nip pressure. A characteristic feature of the S-Roll technology is the small roll diameter and the fact that there is no need for any crowned roll. This guarantees a maximum specific pressure, an absolutely even squeezing effect over the entire width of the roll nip, controlled even or uneven linear pressures. S-Roll dye padders, S-Roll mangles and high efficiency squeezers by Kusters Calico, under Jagenberg Group, are the most efficient solutions.

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