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Report | December 2014

More growth through perfect automation

With the Zinser 72, Schlafhorst has developed a generation of machines tailor-made precisely for the Indian market.

The Indian textile industry is undergoing radical change. More and more companies are relying on high levels of automation in ring spinning mills and powerful high-speed machines to achieve strong growth rates. With the Zinser 72, Schlafhorst has developed a generation of machines tailor-made precisely for the Indian market. It is super long, super fast and ideal as a high-speed pace setter in a fully automated linked system from the roving frame to the winding machine.

Zinser 72: For a rapid return on investment
In the ZinserRing 72 ring spinning machine, Schlafhorst offers spinning mills a highly productive and economically convincing platform for further growth and greater profitability. The ZinserRing 72 with 1,920 spindles is especially economical in production, contributing to revenue growth. The ZinserImpact 72 compact spinning machine is an impressive exponent of self-cleaning compact spinning technology. The high-quality processing of the Zinser 72 allows it to stay in production continuously around the clock with up to 25,000 rpm on all spinning positions. Shift for shift, the high delivery speeds of the Zinser 72 offer more yarn than other ring spinning machines. Thanks to rings that can be centred, high-speed spindles and the high-speed spinning software, OptiStep, Zinser 72 machines produce perfect bobbins with more yarn.

The Zinser 72 reveals its full strength in a fully automated linked system û as a pace setter between the roving frames and automatic winding machines. Fitted as standard with CoWeMat, the most reliable doffer in the world, the Zinser 72 can be combined with all common roving frames and automatic winding machines in a fully automated linked system. The gold standard in automation is Schlafhorst´s single-source complete solution: from the Zinser roving frame to the ZinserRing 72 or ZinserImpact 72 and Autoconer X5 Type V.

Zinser 670 roving frame
The integrated automatic doffer and the RoWeLift automatic bobbin transfer station are the keys to increased automation and to bobbin handling without the need for manual intervention. The Zinser 670 roving frame is the only machine of its type that also offers an integrated tube cleaner and tube storage. These automation units also permit effective utilisation of the raw material.

Protecting yarn quality
Every spinning mill makes different demands on an automated roving bobbin transport system. Schlafhorst´sCimTrack system for creel automation offers the right solution for all situations. Highly individual, customised planning is possible, from the low-cost variant with manually operated trolley trains to a fully automated system with CimTrack 3 or CimTrack 4.

In spinning mills with a continuous production programme, the FixFlow system, a fixed link between one or more roving frames and a group of ring spinning machines, makes sense. The full packages and empty tubes run in a continuous circuit between the machines. The FlexFlow system is used in flexible production programmes with frequent lot changes. The flexible assignment of roving frames to ring spinning machines facilitates swift, easy adaptation to changes in production conditions.

Reduced labour costs and maximum efficiency
Fast, reliable automatic bobbin changing on the Zinser 72 ring spinning machine by the CoWeMat makes it possible to utilise the production capacity to optimum effect, as it performs the work arising at intervals without the need for staff. Bottlenecks, waiting times and downtimes are non-existent compared with installations with manual doffing, ensuring permanently high efficiency ratings for the ring spinning mill. Staffi

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