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New Products | June 2019

Superba’s new process from creel to winding

Carpet designers and manufacturers are looking to differentiate themselves. Thanks to the latest version of the MCD3 Space-dyeing machine, combined with the new MF400 texturisation device, and a heat-setting line, it is now possible to produce carpet yarn out of polyester, polyamide, polypropylene, acrylic, viscose or wool, in one continuous single-step-operation, more energy efficient, web connected, and almost pollution-free.

With the ‘one pile – one colour’ process, or thanks to the new ‘bi-colour printing’ technology, the space-dyeing process has been renewed and undergoes a new boom. This technology enables to get yarn directly usable in carpet and rugs to realise innovative design. It is now possible to obtain up to 15 different colour shades on the same yarn in one single working pass. To bring more value to the yarn, it is also possible to insert the texturisation device MF400 between the dyeing machine and the heat-setting line in a one-pass process.

To fix the dyestuff in the fibre and lock the twist, the heat-setting lines are directly connecting to the upstream processes, thus producing a soft-touch and durable carpet yarn. Whatever the fibre type, Superba is proposing the right solution: The TVP3 with its saturated steam under pressure process is the right choice when pinpoint effect and durability are the dominant requirements sought for PA, PET, PP or wool and blends. For acrylic, the saturated steam at atmospheric pressure at 100°C will be used: the LV3 line for raw yarn, or the DL5 line for space-dyed yarn. At the line outlet, the B401 automatic winder, that can handle up to 96 bobbins, is the perfect solution with the highest rate of automatic doffing success and a proven reliability.

Each of these processes are now linkable to Vandewiele Texconnect system in order to optimise raw material use, plan maintenance operations, and thus reduce downtimes, waste, environment impact and increase energy savings. At ITMA, SUPERBA will unveil a new innovative global process from the creel to the winding.

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Ltd      Voltas Ltd      Weavetech Engineering Pvt Ltd      Yale Synthlube Industries      A.T.E Enterprises Pvt Ltd      A.T.E Huber Envirotech Pvt Ltd      AB Carter India Pvt Ltd      ACIMIT- ITALY      Advanced Graphic Systems      Angel Mechtronik      Apsom Technologies (India) Pvt Ltd      Arvind Rub-Web Controls Ltd      Associated Autotex Ancillaries Pvt Ltd      B & R Industrial Automation Pvt Ltd      Barnet India Pvt Ltd      Batliboi Ltd      Best Power Equipments India Pvt Ltd      Bharat Beams Pvt Ltd      Bharat Bijilee Ltd      Biancalani Srl      Bracker AG (Rieter)      Bruckner Textile Technology GmbH & Co Kg      C.Gheewala And Co.      Colorjet India Ltd      Condair      DCC Print Vision LLP      Dhara Engineering Works      DN Associates      Elgi Electric and Industries Ltd      Embee Corporation      Eppinger Tooling Asia Pvt Ltd      Excel Traders      Fadis India Pvt Ltd      Fourwents Engineering Company      Gandhi Automations Pvt Ltd      Gem Equipments Ltd      Groz-Beckert Asia Pvt Ltd      Indigo Prints Smart Pvt Ltd      Innova Machines      Inspiron Engineering Pvt Ltd      ITEMA WEAVING (INDIA) PVT LTD      Jaysynth Dyestuff ( India) Pvt Ltd      Jogindra Industries Pvt Ltd      Jumac Manufacturing Pvt.Ltd      K.U. Sodalamuthu and Co. Pvt Ltd      Kirloskar Brothers Ltd      Konica Electronics Enterprise      Kusters Calico Machinery Pvt Ltd      Labelmach      Lakshmi Card Clothing Mfg Co. Pvt Ltd      Lakshmi Machine works Ltd      Loepfe Brothers Ltd (Masterline)      Luwa India Pvt Ltd      MAG Solvics Pvt Ltd      Marvel Gloves Industries      Mayer & Cie. GmbH & Co. KG      Mayur Reeds And Healds Pvt Ltd      MESDAN India Pvt Ltd      Mohler Machine Works Pvt Ltd      Nestling Technologies      Peass Industrial Engineers Pvt Ltd      Perfect Equipment Pvt.Ltd      Picanol N V      Prashant West Point Machinery Pvt. Ltd      Precision Rubber Industries Pvt Ltd      Premier Evolvics Pvt Ltd      Rabatex Industries      Rieter India Pvt Ltd (Novibra)      Rieter India Pvt Ltd (Suessen)      Rieter India Pvt. Ltd      Rieter India Pvt. Ltd      Sabar Machine Tools Mfg. Co.      Savio India Ltd      Savio Texcone (P) Ltd      Schoch Reeds India      Shakti Textile      Sheeba Engineering Co      Skaat Machine Works India Pvt Ltd      Sopromatex (UCMTF)      SRE Corporation      Sri Lakshmi Fire Controls      Stovec Industries Ltd      Sudarshan Gears      Sunrise Industries      Swissmem      Texcoms Textile Solution (E-Products INC)      Texfab Engineers (India) Pvt Ltd      Thies GmbH and Co.      Thymas Electronics Pvt Ltd      Truetzschler India Pvt Ltd      Umargaon Textile Machinery Pvt Ltd      Unitop Aquacare      Vetal Hitech Machines Pvt. Ltd      Voltas Ltd      Weavetech Engineering Pvt Ltd      Yale Synthlube Industries