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Report | March 2019

Savio meets our demands for best quality yarn: Vardhman

Vardhman’s Baddi unit has 300 Savio automatic winder drums running mostly on Lycra, and the Savio winders have been living up to the exacting standards of Vardhman’s customers.

Auro Spinning Mills, Baddi, a part of the well-known Vardhman Group, is one of the mills in India where quality matters the most. Vardhman is famous for its quality, and thus Auro serves some of the most demanding customers in the world. Established in 1991, Auro Spinning Mills has 6 internal units having 80,000 spindles and 1,500 rotors. Gurpreet Singh, who is responsible for Auro Spinning, heads a team consisting of around 800 employees who have expertise in running coarse, medium fine and super fine yarn counts. The average count is Ne 38’s and the finest yarn spun here is compact Ne 200’s with Suvin cotton. Along with cotton yarn, Auro also produces yarn from special blends of linen, wool and silk. Total production sums up to 44 metric tons per day.

Auro Spinning Mills is also the centre for all Vardhman units in the Baddi area. A new product development and R&D centre is located here, which takes up challenging assignments to produce special core spun yarn blends of Lycra and other complex products. It is here that Savio winders have been living up to the exacting standards of Vardhman’s customers - this mill has 300 Savio automatic winder drums running mostly on Lycra.

Gurpreet Singh explained why they prefer Savio automatic winders: “Filament visibility, especially in the dark shades of the core spun Lycra yarns, is not at all desired and Savio’s TWIN SPLICER gives us the best results. At Vardhman our prime responsibility is to deliver value added products to our customers.” He further added.” In a few articles, appearance of splice is very critical and we agree that moist splicer is an innovative solution for it is comparable with the same as the parent yarn. The twin splicer for core yarns ensures minimum fibre loss and maximum coverage to filament.”

Savio’s MOIST AIR SPLICER is an innovative air splicer that also uses a very small quantity of water along with air in the form of a spray. This creates a moist atmosphere in the splicing zone in a controlled manner with centralised setting arrangement. Next to splicers, ‘Flexible cycle’ is one among the best feature avoids unnecessary operation of moving parts. With online tension monitoring in sync with drum speed and package speed sensors, the output package density, especially the unwinding tension make a huge difference in downstream process efficiencies.”

Gurpreet Singh was all praise for the technology supplier partner, A.T.E., and said “With A.T.E. we have a long and comfortable relationship. They address our issues in a professional manner and come up with the desired solutions instantly. We are happy to continue our relationship with A.T.E. in the expansion of the Vardhman Group’s core spun yarn capabilities at Vardhman Fabrics, Bhopal, with 720 additional drums from Savio.”

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