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ITMA | August 2019

Marzoli weaving the future of intelligent spinning

Marzoli, a Camozzi Group company and leader in the supply of complete spinning lines, components and digitalised solutions for the best performance of the spinning process, participated in the event with a completely revitalised image and a rich display of new solutions, aimed at ensuring higher levels of performance, in line with the standards of the Camozzi Group, whose approach and values it shares.

“Textile Engineering” – also incorporated in the new institutional logo of Marzoli – perfectly expresses its ability to innovate and work in close contact with Customers, supporting them throughout all phases of the process: from preliminary studies to plant construction, including line start-up, optimisation, management and subsequent commissioning, regardless of whether it is a single machine or complete spinning mill. This evolved approach makes Marzoli, as a global partner for the creation of unique solutions exported worldwide, more and more synonymous with production efficiency, flexibility and quality.

Another company strength is its expertise in developing and combining the most advanced digital technologies, using sensors and integrated diagnostic systems to create smart solutions for predictive maintenance, as well as remote control and management of the plants. More specifically, in collaboration with Camozzi Digital, Marzoli has developed MRM (Marzoli Remote Maintenance): the first patented software platform in the world that analyses the big data of machinery processes detected as mission critical, to continuously monitor operations. This means a reduction of machine downtime, a longer useful life of parts, and more effective and prompter maintenance. Remote control, on the other hand, is made possible by YarNet: a highly innovative software, thanks to which users can easily manage the entire Marzoli spinning process directly from their PC, quickly querying each single machine with ease – a real value-added technology for customers aiming to maximise productivity and profitability.

The innovative products on show also included Brain Box: the new patented Marzoli software with an integrated APP, developed entirely in-house, which significantly improves plant performance. In fact, the data emerging from the tests conducted shows a 5.5 per cent increase in productivity, an 8 per cent increase in efficiency, and 1.5 per cent energy savings. Installation is fast and simple, with just four steps: apply the sensors to the individual machines, connect the sensors to Brain Box, download the APP, and activate the monitoring function for the detection of any issues.

Another main attraction at ITMA was the innovative 24,000 spinning module by Marzoli, which, compared to traditional spinning lines, enables Customers to achieve a significant reduction in TCO (total cost of ownership) thanks to a 4 per cent cost savings for conditioning, a 10 per cent reduction in investments in the square footage of production sites and a 9 per cent cost savings for internal logistics. At the stand, there was also a space dedicated to virtual reality, where visitors took a “tour” of a complete spinning mill. Throughout this unique experience, dedicated video previews revealed all of the potential and advantages offered by the individual Marzoli machines and solutions, including two additional products being launched: the revolutionary CMX comber and the 2400 spindles MDS2.4 spinning frame.

“Our state-of-the-art CMX machine is a new 10-head combing system which, with a capacity of up to 115 kg/hour, guarantees a level of productivity 25 per cent higher than the previous model, along with energy savings equal to 20 per cent kW/kg. Likewise, the 2,400 spindles MDS2.4 Hyper Ring spinning frame reduces energy consumption by at least 50 per cent, while ensuring maximum efficiency with reduced investments and low maintenance costs”, stated engineer Cristian Locatelli, General Manager of Marzoli & Camozzi Digital, concluding, “In fact, being a partner for our customers means applying all the expertise and technological know-how at our disposal, to ensure quality advice aimed at developing systems that always operate at peak performance.”

Lodovico Camozzi, President and CEO of the Camozzi Group, commented, “Participation in a prestigious event such as ITMA is crucial for our group, as an occasion compare with industry professionals and a precious opportunity to share the high value of Marzoli solutions for spinning of the future. Indeed, we are certain that our vision for constant improvement represents added value for customers, who can thus aspire to meet new challenging goals and grow in their target markets.”

Founded in 1964, the Camozzi Group is an Italian multinational leader in the production of parts and systems for industrial automation, operating in the special machine tool and spinning machine sectors, as well as a number of other raw material machining processes. The Camozzi Group is present in 75 countries around the world, with 30 branches, 2,600 employees, five operating divisions and 18 production sites.

Marzoli, a historical Italian company established in 1851, is currently a market leader in the supply of spinning machines. The only manufacturer of complete machinery lines in Europe, it offers latest generation plant, electronic control and management systems, making it possible to manage spinning processes at maximum yield. Synergies with the digital expertise of the Group and the most recent technology adopted - cloud computing, smart sensors, industrial ethernet, machine learning, etc. - have allowed Marzoli to interpret the paradigms of Industry 4.0 and to develop YarNet and MRM for its customers, two platforms for the informed and optimised management of the entire spinning process. This added value makes Marzoli the perfect partner for success in the spinning world, in terms of quality, reliability, flexibility and efficiency. Thanks to its sales and support network for international customers, with branches in India and the US and partners located across all continents, as well as consolidated experience with every type of textile fibre and application, Marzoli is a competent and reliable partner.

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